HDPE Conveyor Roller has become integral to modern material handling, leveraging high-density polyethylene's robust characteristics. These rollers offer significant benefits over traditional materials in conveyor technology, including enhanced durability and reduced wear under continuous operation. Notably, their light weight and resistance to corrosion make them particularly suitable for a range of industrial environments-from Cement to Chemical industry. This adaptability ensures that HDPE rollers play a crucial role in improving operational efficiencies across various sectors, providing a reliable solution in demanding industrial applications.
The Terok Roller helps you maintain a smooth-running plant by offering a number of advantages over a mild steel roller:
Reduced energy cost
The Terok Roller typically weights up to 45-50% less than steel. This means it requires less energy to start up. This reduction in energy usage makes it more environmentally friendly and profitable to use.
Quick and easy installation
Lengthy production delays to replace rollers can dramatically impact profitability. Because they are lighter, the Terok roller is physically easier to change out.
Safer technology for reduced risk of injury
Roller failures lead to downtime, a drop in production, and lower profitability. The Terok roller causes little or no belt damage, and doesn't create jagged steel edges when a roller seizes. This reduces damage to conveyor belt covers, and reduces the risk of injury when the operator has to handle seized items.
Durability
The Terok roller is more durable than steel, and reduces wear on a belt compared to steel rollers.
Lower noise levels
The noise produced is 10-15% less than with steel rollers, because the thermoplastic absorbs noise.
Reduced spillage
Material doesn't build up on the shell, when compared to a steel roller. This results in reduced tracking issues and spillage of materials.
Load Capacity
The roller is designed to be an optimal solution for light to heavy duty applications.
Applications
The roller is excellent for use in a wide variety of applications and products, such as:
• Cement
- Gravel
- Fertilizers
- Ports
- Chemical
- Many other materials
Advantages
The Terok roller is 50% lighter than a steel roller, which means:
- It consumes less power during starting and stipping the belt conveyor,reducing the power requirements for the plant.
- It is easier to mount and maintain, lowering the incidence of back injuries for the operator when mounting or replacing rollers.
- Easier and cheaper transportation.
The Terok roller is wear resistant, with a low level of abrasion and corrosion, leading to:
- Longer roller life.
- Lower maintenance requirements for the plant.
- Less belt wear, since the HDPE tube will not cause belt abrasion.
The Terok roller has a self-cleaning roller surface, which results in:
- Lower motor torque is required for conveyor starts.
- The size of the required motor is reduced.
- The belt conveyor consumes a reduced level of energy.
- Lower belt consumption, due to lower levels of wear
HDPE Roller Models and Features Table
| Material |
Models and Features |
Applicable Scenario |
| UHMWPE |
Various specifications, Φ89mm~159mm, length 190mm, 240mm, 280mm, 305mm, 600mm, 1150mm, 1500mm and so on |
Cement Plant, mining and others |
| PU |
Models are differentiated according to design, dimension, rubber coated or aligning or not |
Materials prone to slip or deviation |
| PVC |
Fewer models, wear resistance and temperature resistance is relatively poor |
Materials with high humidity or high acid or alkali |
| HDPE |
Can be classified according to the application scenarios, such as rollers for belt conveyor, rollers for harsh environments such as mines |
Belt conveyor, mines and so on |
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