Manufacturer Customized High Standard Industrial Material Handling Equipment Parts Coal Mining Belt Conveyor Laminating Rubber Coated Impact Roller

• Customization: Available
• Material: Iron
• Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
• Model NO.: 108*305*205
• Structure: Ordinary Roller
• Bearing Type: Double Sealed Bearing
• Type: Grooved Conveyor Idler
• Seal Type: Labyrinth
• Grease: Lithium Grease Lubrication
• Conditon: New
• Length: 190-1600mm
• Transport Package: Non-Fumigation Wooden Box
• Specification: 1m*1m*1m
• Trademark: Terok
• Origin: China
• HS Code: 841390000
• Production Capacity: 300000

Product Description

Impact rollers are used to the transfer point of belt conveyor to absorb the shock produced by the material dropping.It is dedicated designed for the belt conveyor and is used to absorb the shock to the belt produced by the material dropping or belt deviation to safeguard the equipment and to extend the service life. It is especially suitable for coal cleaning plant, coking plant, chemical plant and other corrosive environment because of its superior features of corrosion-proof, anti-flaming and anti-static and so on.
 

1. Types and structure

There are many types of impact roller including spring plant roller set, impact rubber ring roller, strong buffering roller, elasticity adjustable roller, hanging roller and others.
Its key structure includes main tube, bearing, seals, rubber rings and so on. With the co-work of all these components, the shock to the conveyor belt can be absorbed and dispersed.   

      2. FeaturesImpact roller has very high toughness, which is more than 10 times that of ordinary steel and last 5 times longer than traditional rollers. The roller body is made of special polymer material with good wear-resistance, self-lubrication and anti-corrosion properties and has no damage to the belt and longer service life. Its service life can reach more than 5 times that of ordinary rollers when used in corrosive environment.

       3.Application and selection guideImpact rollers are widely used in scenarios that the shock to the conveyor belt need to be buffered such as mining, chemical plant and so on. Impact rollers can be usually divided into light and heavy two types according to the use scenario and work requirements. The light type is suitable to the environment that transfer the light loads and lower shock buffering requirement; while the heavy one is used in the conveyor lines with heavy-duty or high-speed that requires strong cushion function. In addition, there are also adjustable impact roller, which adapt the different impact forces by adjusting the thickness of the rubber layer.

       4.Installation and maintenanceThe appropriate clearance between impact rollers and conveyor belt should be guaranteed during the installation and maintenance to ensure a good buffer effect. Regularly check the bearing status, rubber ring wear and the overall operation smooth or not, timely replacement and maintenance to ensure the stable operation of the entire conveyor system.
In conclusion, impact roller is an important supporting device of the conveyor system, which has superior performance and wide application prospect. During selecting, installation and maintenance, the factors such as the types, structure, performance characteristics, use scenarios, work requirements and others should be thoroughly considered.
Impact Roller Model Table

Roller Diameter(mm)	Roller Length(mm)	Bearing Model
89	190, 200, 230, 240, 280, 305, 315, 375, 380, 455, 465, 600, 750, 950, 1150	204
108	190, 200, 240, 250, 305, 315, 375, 380, 455, 465, 525, 600, 700, 750, 800, 950, 1150, 1400	205
133	305, 350, 375, 380, 455, 465, 525, 530, 600, 700, 790, 800, 950, 1150, 1400, 1600	305
159	375, 380, 455, 465, 525, 630, 600, 640, 670, 700, 750, 790, 800, 900, 950, 1050, 1120, 1150, 1400, 1600	306, 308

Notice:
The data in the above table only display part of common impact roller models, include correspondent roller diameter, roller length and bearing models. In practice, impact rollers come in a wide variety of specifications, the actual models may vary because of the differences of manufacturers, use scenarios and requirements. Please select the suitable models and parameters per your actual requirement and specification when purchasing impact rollers.